Discrete, Process
Get data from the machines you already own.
For discrete, process. What we take care of, what we build, and what you gain.
What we take care of
- Legacy machines with no data
- Unplanned downtime
- Energy waste
- Quality issues found late
What we build
- I/O retrofit for legacy machines
- Condition monitoring sensors
- Vision-based quality inspection
- Offline-capable edge AI
What you gain
- Less downtime
- Predictive maintenance
- Energy savings
- Earlier defect detection
Industrial IoT · predictive maintenance
Hear a machine ask for help, weeks early.
A small sensor on the motor feels its vibration. When a bearing starts to wear, the pattern changes long before anything breaks, and the right person gets a job card.
Line 2 · Motor 04 · vibration
Sensor (yellow) clips onto the motor. No wiring into your controls.
Vibration
1.4mm/s
Time to failure
90+ days
Healthy. Running smoothly. Nothing to do.
What you’re seeing: a motor’s vibration, read thousands of times a second. Drag bearing wear to the right and watch the system book maintenance long before the motor fails, so the line never stops by surprise.
For engineers
Tri-axis accelerometer on the bearing housing; the edge module computes velocity RMS and an envelope spectrum to pick out bearing-defect frequencies, then compares them with ISO 10816-style zones and the machine's own baseline. Alerts open work orders in your CMMS or ERP over REST or MQTT.
Healthy. Running smoothly. Nothing to do.
Manufacturing: what we build for you
Ready to build, and already delivered
Pick the one closest to what you need and we'll shape it around your sites and systems. The ones marked Delivered are already running for a client.
- 01Ready to build
Machine retrofit
Add sensors and a gateway to legacy machines so they report cycles, stops and alarms
Talk about this - 02Ready to build
OEE dashboard
Availability, performance and quality per line, updated live from the shop floor
Talk about this - 03Ready to build
Predictive maintenance
Vibration and current signatures warn of failures days before they stop a line
Talk about this - 04Ready to build
Visual inspection
Cameras on the line catch defects and log images for every rejected part
Talk about this - 05Ready to build
Energy monitoring
Clamp-on meters per machine show where power goes, and when
Talk about this - 06Ready to build
Digital work instructions
Step-by-step guides on a screen at each station, with sign-off and traceability
Talk about this - 07Ready to build
Tool and gauge tracking
Know where every tool is and when it is due for calibration
Talk about this
Walk the floor
Where it goes in a production hall
A typical layout, not a specific site. Pick a numbered point to see what goes there and what it tells you.
Illustrative layout. Every site is surveyed before anything is fitted.
Legacy machine monitoring
- On the floor
- An I/O retrofit on a machine that has no network port.
- What it tells you
- Run, idle and fault states from a machine that never reported before.
Talk to us about manufacturing
A senior engineer replies within one business day. We sign an NDA before discovery.